+39 045 6051428 contact@laserbiscuit.it

Wirecut & Deposited Cookies

Industrial Deposited Cookies Line
COMPANY

  INDUSTRIAL COOKIES LINES

WIRECUT AND DEPOSITED COOKIES

Commonly known as confectionery shortbread biscuit (very fragile), these are produced with short pastry which is very rich in fats and sugars, and therefore very soft. Confectionery shortbread biscuits are produced on depositor whose extrusion and forming heads can be diversified into: continuous extrusion (grooved biscuit), wire cut mould (wire cut biscuits), fixing die and twisting die (petit-four, rings, etc.).

depositor line

LIQUID DOUGH BISCUITS

This category is a variant of the previous one: the biscuits are known as drop confectionery biscuits (sponge biscuits, amaretti, mini-queen cakes, etc.) and these are also usually very fragile; however the dough for drop biscuits come from very different recipes. What they have in common is the consistency of the dough which is almost liquid. Drop biscuits are formed by machines known as roller, piston or pump depositing machines. Also wafers, ice-cream cones and other confectionery products belong to the category of deposited confectionery biscuits.

EXAMPLE OF BISCUIT LINES

MIXER

DOUGH FEEDING

WIRECUT & DEPOSITOR MACHINE

TUNNEL OVEN

COOLING CONVEYOR

HANDLING AND PACKING

Mixers manufactured every year

The dough is the first phase of the process and one of the most critical:

great importance is given to the homogeneity of the dough and its characteristics. How the ingredients are dosed, blended and
incorporated, producing the correct amount of gluten during mixing and developing the correct temperature is essential to have a constant and machinable product in the subsequent phases. Laser can count on different types of mixers produced internally through years of experience gained in contact with its customers all over the world. More info

planetary mixer

feeding solutions:
direct feeding,
intermediate short rest,
long fermentation on bowls

once the dough is created it must be transferred to the lamination line.

It could be a direct process, with resting period of a few minutes, or require a fermentation of several hours. The mixing room could be near the process area, or on a separate floor. in any case Laser has various technical solutions to automate this phase. Often the dough is also checked to avoid the presence of contaminating materials that could damage the following stations.

planetary mixer

DOUBLE COLOR INDUSTRIAL DROPPING EXTRUDER

The DEPOSIT phase is the heart of the creation of the biscuit:

shortbread biscuits are produced on roller depositing machines whose extrusion and forming heads can be diversified into: continuous extrusion (grooved biscuit), wire cut mould (wire cut biscuits), fixing die and twisting die (petit-four, rings, etc.).

depositor

AND MORE solution for customizing the final product

Each production line can be customized with various accessories:

to make the final product unique or make the same line more flexible and able to respond to market demands. It is possible to insert more dough sheeters, for two-colored or “Sultana” type products, as well as rotary moulding machines to also produce shortbread biscuits. Distribution systems for granulates, wetting and glazing can be easily integrated into the layout of the line to ensure that each product is unique in the market.

bagel machine

CO-EXTRUDED MACHINE

Co-extruded biscuits having different shapes, sizes and weight

filled with jam or single/double coloured creams, obtained through a continuous dough extrusion. The precision mechanics combined with a so­phisticated control of brushless drives allows to reach high output and an extreme precision on the finished product, all controlled by an intuitive operator panel and with the ability to record many recipes.

depositor
dropping biscuits
dropping biscuits

LASER BISCUIT LINES

TAKE YOUR PRODUCTION TO THE NEXT LEVEL

Our experience in the sector with over 500 plants commissioned, combined with the high production of machines, allows us to offer a personalized choice of solutions for each customer.
The Laser production program includes complete automatic process lines with a high productivity yield for biscuits, pastry and breads, designed and manufactured with the use of innovative technologies and excellent materials.

different TYPE OF TUNNEL OVEN

The oven is the master of reference for the entire line and determines its production capacity

Proper baking and correct profiling of the parameters of each zone is the secret to obtain a constant and efficient production. Whether the oven is powered by gas, diesel or electric, which it bakes by radiation or convection, Laser has a solution for every need. Different types of baking and fuel can be combined to give an optimal and at the same time flexible result for modern industry. More info

tunnel oven

km of cooling  conveyors every year

Once baking is over, the biscuit must be cooled and transported to the packaging “islands”,

Iwhich may be in various positions in the factory. Maintaining a constant alignment and non-aggressive cooling are essential for obtaining a whole product that does not break, can be easily stacked and packaged. Nobody wants a package of crumbs! More than 3,500 meters of cooling conveyors are carried out each year, transporting each cookie to stacking stations. Subsequently, the biscuit can be conveyed to the packaging machines automatically or manually depending on the system and the speeds. There could be several packaging “islands”, or several production lines, in this case an integrated system allows a production flexibility necessary for the modern industry.

dropped cookie

recipes stored  in our software management system

The entire system is managed completely automatically by one or more PLCs.

The software allows to manage the recipe and production parameters and also be connected to the customer’s company networks if necessary. Extensive customization and on-line assistance give the customer a support according to his production needs.

hard biscuit
dropped cookie
dropped cookie

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LASER S.R.L.
Via Saturno 36
37059 Santa Maria di Zevio
Verona – Italy
Ph. (+39) 045 6051428
contact@laserbiscuit.it
P.IVA 02640680233